Materials & Finishes | BOX & FORM
BOX & FORM
BOX & FORM
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Materials & finishes

Material changes
everything.

Two boxes can share the same dimensions, the same artwork and the same closure, and feel like they belong to different companies. The difference is board, surface and finish — decided early, because they set what the printing and construction can do.

Uncoated stock
Uncoated / 350 gsm
Soft touch surface
Soft touch lamination
Blind emboss
Blind emboss
Hot foil detail
Hot foil
Board edge / thickness
Greyboard / 1.5 mm
Ribbon / closure
Satin ribbon closure
Spot UV varnish
Spot UV varnish
Magnetic closure
Magnetic closure

Five decisions,
every project.

Material

Board weight and fibre decide how the packaging holds its shape, how the print sits and how it feels in the hand. Heavier is not automatically better — it is heavier to ship.

UncoatedCoatedGreyboardCorrugatedRecycled contentSpecialty papers

Print

Run length usually decides the process. Litho for volume and colour accuracy, digital for short runs and variants, screen for solid coverage on textured stock.

LithoDigitalScreenSpot colourInterior print

Finish

One finish, used deliberately, reads as considered. Three finishes competing on one panel read as a sample sheet.

Hot foilBlind embossDebossSpot UVSoft touchMatte lamination

Structure

How it opens, what holds the product, how it packs flat and how quickly a person can assemble it. Structure is where cost and experience meet.

Wall thicknessClosureInsert fitFlat-packAssembly time

Colour

The same colour shifts across uncoated board, laminated board, ribbon and tissue. We plan for that instead of discovering it at delivery.

Interior colourEdge colourCross-material match
Board weight

Weight is a design
decision.

Board weight sets rigidity, how print sits on the surface, what the parcel costs to move and how the packaging reads in the hand. Heavier is a choice, not an upgrade.

We specify the lightest board that still performs. Illustrative range below — the final figure depends on structure, run length and production route.

Specimen rail Hover to compare
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Selected
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Print
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Shipping
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Typical use
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Reads as
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Better decisions

Less waste begins with better decisions.

Packaging decides more than how a product looks on arrival. Dimensions, board weight, structure and how the parcel travels all set how much material gets made, moved and thrown away — and most of it is fixed in the first week, on a spec sheet.

Where the brief and the production route allow, we look for the smaller version of the same idea: right-sized dimensions, one material instead of three, lighter board wherever the structure still holds.

We do not publish impact figures or certifications we cannot evidence. What a chosen material and route can support is confirmed before you commit.

Discuss materials
Same product, refined spec Illustrative
Standard spec01
Void filled rather than designed out. Larger parcel, heavier board, more to move.
Right-sized02
Structure drawn around the product. One material, flat-packed, less to ship.
01Right-size the dimensions before anything else is drawn
02Remove void space instead of filling it
03Lighter board wherever the structure still performs
04One material in place of three where the closure allows
05Flat-pack, so transport carries product and not air

Supported by selected manufacturing partner standards. Availability is confirmed per project and per supplier, never assumed across all of them.

FSC Certified fibre, where the chosen mill and route offer it
ISO 9001 Quality management, held by selected partners
ISO 14001 Environmental management, held by selected partners
Sedex / SMETA Social audit capability at selected facilities